The spiral-type sewage mixer dewatering machine can not only treat high-concentration sludge but also concentrate and dewater low-concentration sewage. The applicable sludge concentration can reach 5000 mg/L-50000 mg/L.
The speed is 2-4 revolutions per minute, and the average energy consumption is 1/8 of that of a belt conveyor and 1/20 of that of a centrifuge. Its unit power consumption is only 0.01-0.1kwh/kg-DS.
Each set of equipment dehydration body is driven by an independent variable frequency motor, which starts smoothly and each set can be started or stopped independently.
The spiral stacking sludge dewatering machine occupies a small area and can directly process the sludge in the aeration tank and the secondary sedimentation tank without setting up a sludge concentration tank, saving investment in supporting equipment such as mixers, air compressors, and flushing pumps.
Model | DS Sludge treatment capacity |
Sludge flow treating capacity | ||||
10000mg/L | 20000mg/L | 30000mg/L | 40000mg/L | 50000mg/L | ||
QBDL131 | 06~12kg/h | ~1m³/h | ~0.5m³/h | ~0.4m³/h | ~0.3m³/h | ~0.28m³/h |
QBIDIL201 | 10~18kg/h | ~1.5m³/h | ~0.75m³/h | ~0.6m³/h | ~0.5m³/h | ~0.4m³/h |
QBDL202 | 30~40kg/h | ~3m³/h | ~1.5m³/h | ~1.2m³/h | ~1m³/h | ~0.8m³/h |
QBDIL251 | 20~40kg/h | ~2m³/h | ~1m³/h | ~0.9m³/h | ~0.85m³/h | ~0.8m³/h |
QBDL252 | 40~80kg/h | ~4m³/h | ~2m³/h | ~1.8m³/h | ~1.7m³/h | ~1.6m³/h |
QBDIL301 | 40~70kg/h | ~5m³/h | ~2.5m³/h | ~2m³/h | ~1.5m³/h | ~1.4m³/h |
QBDL302 | 100~140kg/h | ~10m³/h | ~5m³/h | ~4m³/h | ~3m³/h | ~2.8m³/h |
QBDIL303 | 150~210kg/h | ~15m³/h | ~7.5m³/h | ~6m³/h | ~4.5m³/h | ~4.2m³/h |
QBDL304 | 200~280kg/h | ~20m³/h | ~10m³/h | ~8m³/h | ~6m³/h | ~5.6m³/h |
QBDIL351 | 80~120kg/h | ~10m³/h | ~5m³/h | ~4m³/h | ~3m³/h | ~2.4m³/h |
QBDL352 | 200~240kg/h | ~20m³/h | ~10m³/h | ~8m³/h | ~6m³/h | ~4.8m³/h |
QBDIL353 | 300~360kg/h | ~30m³/h | ~15m³/h | ~12m³/h | ~9m³/h | ~7.2m³/h |
QBDL354 | 400~480kg/h | ~40m³/h | ~20m³/h | ~16m³/h | ~12m³/h | ~9.6m³/h |
QBDIL401 | 110~160kg/h | ~13m³/h | ~6.5m³/h | ~5m³/h | ~4m³/h | ~3.2m³/h |
QBDL402 | 260~320kg/h | ~26m³/h | ~13m³/h | ~10m³/h | ~8m³/h | ~6.4m³/h |
QBDIL403 | 390~480kg/h | ~39m³/h | ~19.5m³/h | ~15m³/h | ~12m³/h | ~9.6m³/h |
QBDL404 | 520~640kg/h | ~52m³/h | ~26m³/h | ~20m³/h | ~16m³/h | ~12.8m³/h |
Model | Motor Power(Kw) | Washing water pressure |
Washing Water volume (L/h) |
Maintenance Frequency |
Wearing parts replacement cycle(year) |
|||
Screw Shaft | Mixer | Total | Screw shaft | Moveable ring | ||||
QBDL131 | 0.18 | 0.18 | 0.36 | 0.1MIPa— 0.2IMpa (Without high pressure flushing equipment) |
28 | 5min/h | 5 | 3 |
QBDL201 | 0.37 | 0.18 | 0.55 | 32 | 5 | 3 | ||
QBDL202 | 0.74 | 0.55 | 1.29 | 64 | 5 | 3 | ||
QBDL251 | 0.55 | 0.37 | 0.92 | 40 | 5 | 3 | ||
QBDL252 | 1.1 | 0.55 | 1.65 | 80 | 5 | 3 | ||
QBIDIL301 | 0.75 | 0.55 | 1.3 | 40 | 10 | 5 | ||
QBDL302 | 1.5 | 0.75 | 2.25 | 80 | 10 | 5 | ||
QBDL303 | 2.25 | 1.1 | 3.35 | 120 | 10 | 5 | ||
QBDL304 | 3 | 1.1 | 4.1 | 160 | 10 | 5 | ||
QBIDIL351 | 1.1 | 0.75 | 1.85 | 60 | 10 | 5 | ||
QBDL352 | 2.2 | 1.1 | 3.3 | 120 | 10 | 5 | ||
QBDIL353 | 3.3 | 1.5 | 4.8 | 180 | 10 | 5 | ||
QBDL354 | 4.4 | 1.5 | 5.9 | 240 | 10 | 5 | ||
QBDIL401 | 1.5 | 1.1 | 2.6 | 80 | 10 | 5 | ||
QBDL402 | 3 | 1.5 | 4.5 | 160 | 10 | 5 | ||
QBIDIL403 | 4.5 | 1.1+1.1 | 6.7 | 240 | 10 | 5 | ||
QBDL404 | 6 | 1.1+1.1 | 8.2 | 320 | 10 | 5 |
Model | Screw specs | Sludge cake discharge height (mm) | Overall dimension(mm) | Net weight | Operating weight | ||
Length (L) | Width(w) | Height(H) | |||||
QBDL131 | ф130×1 | 240 | 2000 | 790 | 1040 | 250 | 395 |
QBDL201 | ф200×1 | 350 | 2550 | 900 | 1300 | 420 | 540 |
QBDL202 | ф200×2 | 350 | 2600 | 1050 | 1300 | 550 | 660 |
QBDL251 | ф250×1 | 380 | 2750 | 950 | 1450 | 550 | 680 |
QBDL252 | ф250×2 | 380 | 2800 | 1150 | 1450 | 650 | 800 |
QBDL301 | ф300×1 | 530 | 3380 | 980 | 1760 | 900 | 1300 |
QBDL302 | ф300×2 | 530 | 3580 | 1320 | 1760 | 1350 | 2000 |
QBDL303 | фЗ00×З | 530 | 3730 | 1590 | 1760 | 1900 | 2700 |
QBDL304 | фЗ00×4 | 530 | 3830 | 1985 | 1750 | 2500 | 3600 |
QBDL351 | ф350×1 | 570 | 4160 | 1100 | 2250 | 1100 | 2000 |
QBDL352 | ф350×2 | 570 | 4380 | 1495 | 2250 | 2100 | 3250 |
QBDL353 | фЗ50×З | 570 | 4580 | 1955 | 2250 | 3100 | 4600 |
QBDL354 | фЗ50×4 | 520 | 4230 | 2370 | 2040 | 4100 | 5700 |
QBDL401 | ф400×1 | 660 | 4520 | 1250 | 2150 | 2200 | 4200 |
QBDL402 | ф400×2 | 660 | 4770 | 1685 | 2150 | 3500 | 6000 |
QBDL403 | ф400×З | 660 | 4800 | 2520 | 2150 | 5500 | 8000 |
QBDL404 | ф400×4 | 660 | 5000 | 3150 | 2150 | 7000 | 9500 |
Model | Water supply outlet C | Reflux orifice D | Discharge port of mixing tank E | Dosing port F | Filtrate outlet G |
QBDL131 | DN20 | DN65 | DN40 | DN20 | DN65 |
QBDL201 | DN20 | DN65 | DN40 | DN20 | DN80 |
QBDL202 | DN20 | DN65 | DN40 | DN20 | DN80 |
QBDL251 | DN20 | DN65 | DN40 | DN25 | DN80 |
QBDL252 | DN20 | DN65 | DN50 | DN20 | DN150 |
QBDL301 | DN20 | DN150 | DN65 | DN25 | DN125 |
QBDL302 | DN20 | DN150 | DN65 | DN25 | DN125 |
QBDL303 | DN20 | DN150 | DN65 | DN25 | DN125 |
QBDL304 | DN20 | DN150 | DN65 | DN32 | DN150 |
QBDL351 | DN20 | DN150 | DN65 | DN25 | DN125 |
QBDL352 | DN20 | DN150 | DN65 | DN25 | DN125 |
QBDL353 | DN20 | DN150 | DN65 | DN32 | DN150 |
QBDL354 | DN20 | DN150 | DN65 | DN32 | DN150 |
QBDL401 | DN20 | DN150 | DN65 | DN25 | DN125 |
QBDL402 | DN20 | DN150 | DN65 | DN32 | DN150 |
QBDL403 | DN20 | DN150 | DN65 | DN50 | DN200 |
QBDL404 | DN25 | DN150 | DN65 | DN50 | DN200 |
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As an innovative equipment in the field of sewage treatment, the spiral laminated sludge dewatering machine has become an indispensable industrial treatment equipment in the environmental protection industry with its unique design concept and efficient performance. Qingben Environmental Protection Technology (Jiangsu) Co., Ltd. focuses on the manufacture of sludge and wastewater treatment equipment. Today's solid-liquid separator has developed into an efficient dehydration system integrating mechanical manufacturing, material science and intelligent control technology, and is widely used in industry and emerging environmental protection fields.
The laminated sludge dewatering machine integrates automatic control cabinet, flocculation conditioning tank, sludge concentration and dehydration body, and liquid collection tank. It realizes efficient flocculation under automated operation, continuously completes sludge concentration, squeezing and dehydration, and finally returns or discharges the collected filtrate. The solid-liquid separator separates the solid and liquid in the mixed liquid by physical or mechanical means, and plays a key role in resource recovery, pollution control and production efficiency improvement. Today, the spiral laminated sludge dewatering machine has derived a diversified technical route, covering a wide range of scenarios from traditional manufacturing to emerging environmental protection industries.
In the future, solid-liquid separators will develop in the direction of modularization and integration. Mobile dehydration units can be quickly applied to emergency treatment scenarios, such as sewage treatment after disasters. The rotation of the spiral shaft drives the floating ring to rotate continuously. The equipment relies on the movement between the fixed ring and the floating ring to achieve continuous dehydration, cleverly avoiding the common blockage problem of traditional dehydrators. Stricter environmental protection regulations promote technological innovation, but high-concentration and low-flow sewage treatment and particle separation accuracy improvement are still the focus of technological breakthroughs, which require interdisciplinary research support such as materials and fluid mechanics.
As an important technical carrier for industrial construction, the spiral laminated sludge dehydrator has completely changed the sludge treatment process. With the deepening of the "dual carbon" strategy, this technology with both mechanical precision and environmental friendliness will continue to release innovative vitality in the global environmental protection industry.
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